It is our factories where our way of thinking
with respect to the ideal bedding can be most clearly
seen. In our factories, all process stages from
raw material processing to product finishing are
carried out in a hygienic environment with integrated
processing in total product lines. In both mechanized
processing using the latest equipment and fine hand
processing (used as required), products meeting
the highest standards are produced. The human resources
that support these lines are composed of individuals
who suit the operations that they are working on,
do not accept second best and who take their jobs
seriously. It can be no other way as it is these
people who are the source of our jealously guarded
high product quality. In the sphere of production
technology developments where we are only too happy
to spend company time and money, we have taken out
a number of patents, patent applications, and design
registrations. Not the least of which were our in-house
developed manufacturing equipment used for new product
development. The Maruhachi Group is furthermore
enthusiastically involved in pioneering new technology
at the industry forefront.
Manufacturing Process of Down Quilt
Manufacturing Process of Wool Pad |

| Because we handle
soft products which come in contact with the skin,
we are particularly concerned that they be received
by the customer in perfect condition. Maruhachi
brand futons have repeatedly undergone visual inspections
by trained professionals and only after having passed
the "clean test", do they become saleable products.
In the Maruhachi Group, it was decide that these
stringent product quality standards would be checked
in practice and the highly specialized QC Center
was to be established at the Hamamatsu head office.
From raw material quality to product quality, functionality
and safety aspects, the QC Center makes use of 27
measuring instruments and our 35 inspection particulars
to thoroughly conduct the tastes. For example, product
are randomly taken from a production line and then
checked to determine if the down ratio or the sewing
pass the product quality standards. Furthermore,
the QC Center carries out product quality control
research and appropriately issues important advice
concerning product development. Thus it can be clearly
seen that our good reputation and company reliability
with respect to our products is undeniably linked
to our unceasing efforts to maintain excellent product
quality. |
QC center of the Hamamatsu head office. Here, thorough
checks are carried out to determine raw material
quality, product functionality and safety. There
are many research staff who are well informed about
life science, working in the QC center, use is made
off data obtained from research on sleep phenomena
in the development of new products. |
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